New technology brings productivity in the pandemic
During the Heidelberg Innovation Week that took place from xiii to 15 Oct this year, there was an interesting chat betwixt two European packaging printers which is of some relevance to Indian packaging printers. The conversation was about their feel operating Heidelberg Speedmaster presses and how the technology helped them to increase production rates. Spain'southward Temps Impresores shared the experience of its recently acquired Speedmaster XL 75, while Hungary'due south Kartonpack spoke of the company's Speedmaster CX 104.
Starting equally a commercial printing business, Temps Impresores at present derives nigh all of its revenue from packaging. (About 98% of its revenues is from the packaging business while only 2% remains from the commercial segment.) The company was founded in 2004.
Temps' Isidoro said that with the new Speedmaster 40 75 the visitor has succeeded in cutting the production time for monocartons. "Because of the new Speedmaster Forty 75, we successfully reduced the production time because with its drying organization at that place is no need to wait. Nosotros now procedure xxx jobs per twenty-four hours compared to 17 jobs per day previously," Sanchez said.
In addition to the Speedmaster 40 75, most of the current equipment at the Spanish printer turned converter is from Heidelberg as well. It operates a Versafire digital press press, a Suprasetter A74 CtP unit of measurement, a Speedmaster CD 74 four-color press, a Stahlfolder CH-66 folding machine, and a Polar N 115 Plus cutting automobile. It likewise has an MK Promatrix 106 CSB die-cutter and an MK Diana Easy folder gluer from Heidelberg's Chinese partner Masterwork.
Sanchez stated that his visitor is focusing on packaging sustainability and uses environmentally friendly inks and plates. In addition, all the production units have solar panels installed on the rooftops. "Every year we try to be improve," he said.
Kartonpack increment productivity by 25%
The Hungarian folding carton manufacturer Kartonpack has been using one of the get-go Speedmaster CX 104 presses for a whole year now. Kartonpack was a pilot user of the new Speedmaster CX 104 and based on this feel with its innovations such as the intelligent controls and the easy to change anilox organization that the press introduced, information technology decided to buy the press.
"The Speedmaster CX 104 was installed equally part of strategic collaboration. Simply ane other European print shop had this opportunity, something we are extremely proud of. Taking into account our job structure, we've constitute that the new Speedmaster CX 104 fully meets our electric current and hereafter expectations regarding flexibility, reliability, and quality. We've been specially impressed by the organization's intelligent command concept and the coating unit's high-functioning levels," said Kartonpack president and CEO Dr Sándor Uszkay-Boiskó.
Kartonpack commissioned the new Speedmaster CX 104 back in September 2020, among the Coronavirus pandemic.
The new press has been in continuous iii-shift operation at the company e'er since. After only the showtime full month of production, the new press had already taken over the bulk of the product volume. The printing system is switched to a new packaging chore several times during each shift. Given this chore construction, the rapid changeovers on the Speedmaster CX 104 are particularly beneficial. The new coating unit developed past Heidelberg makes a key contribution to this speed.
"With the new CX 104, nosotros were able to reach higher output speeds and shorter make-ready fourth dimension. In the end, our productivity went up by 25%. Likewise, information technology is very important to usa to ameliorate varnish equally we varnish 98% of our work. The time spent on replacing anilox cylinders has dropped by 75%," said Nóra Teleki, Kartonpack'south product, and operations manager.
Our take – What Indian print business organization can acquire
What can Indian printers learn or infer from this conversation? Naresh Khanna our editor and a longtime ethical technical consultant to the Indian print industry says, "Besides often we overlook the experience of overseas printers, not realizing that we ain and operate the same technology and often we have the aforementioned global customers. In fact, in many cases, we can sometimes make a bigger leap with technology than overseas print businesses because we have bigger skill gaps on the store flooring and fewer mod assets to replace.
"Nosotros tin can also acquire that a commercial printer migrating to cartons may be amend off with a B2 press that has newer engineering science as quality, value add-on and productivity may bring better revenues than simple carton volumes on B1 printing. From this conversation which Heidelberg presented every bit a part of its digital marketing in pandemic weather condition, we can also larn that investments in the pandemic do non demand to be finish gaps, they should preferably, encompass new productivity engineering science particularly in areas such equally setup and makeready and blanket.
"Please also note that in this chat, the presses are described as 'systems' which in this example means that their functionality, efficiency, and condition can be digitally monitored. This is a change in the style of thinking about print that nosotros need to bring to our businesses and the thinking of our operational teams. It requires a more transparent and autonomous temper on the shop floor that we tin can bring nigh with the use of systems applied science if nosotros are willing to give access to the squad. Information technology is the store floor teams that will take to increasingly create both the goals and the operation reviews since this is a continuous process and not just in one case a week or once a mean solar day. This is already happening in some of the best Indian impress businesses."
Source: https://packagingsouthasia.com/type-of-article/the-pandemic/
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